By Guest Author 05 Aug 2024 4 min read

Becoming an Airworthiness Inspector from an Aerospace Engineer

Muhammad Inayat's journey into aerospace engineering began unexpectedly after a captivating first airplane flight in 2007. Despite his family's medical background, he pursued his passion and became an Airworthiness Inspector at the Civil Aviation Authority.

Read the rest of his story in this article.

Early inspiration

I never imagined I would pursue a degree in Aerospace Engineering until I graduated from high school. My father and sisters are doctors, and it was expected that I would follow in their footsteps and become a medical doctor.

However, a pivotal moment in 2007 changed my life's trajectory: my first airplane flight. I was captivated by the mechanics of flight and constantly wondered how these enormous machines soared through the skies. This curiosity, combined with my passion for physics and calculus, set me on a new path toward engineering.

Academic pursuits

In 2012, I enrolled in the Aerospace Engineering program at the National University of Sciences and Technology (NUST), the top university in Pakistan. It was a dream come true. During my time at NUST, I worked on various aircraft design and analysis projects, culminating in my final year thesis on the "Conceptual Design and Aerothermodynamic Analysis of an Aerospace Vehicle." As graduation
approached, I aimed to secure a position that offered hands-on experience with aircraft.

Professional beginnings

My first job was in the Research and Development (R&D) sector as a “Design Engineer”. I worked on the preliminary design and aerodynamic analysis of a Medium Altitude Long Endurance (MALE) UAV and a Light Sport Aircraft (LSA). These projects were significant turning points in my career. Studying and working with Federal Aviation Administration (FAA) FAR23 Airworthiness Standards and associated FAA Advisory Circulars (ACs) shifted my focus towards “Airworthiness”, a field that deeply intrigued me!

The transition from aerospace engineer jobs to inspecting was a natural progression, as my engineering background provided a solid foundation for understanding the technical aspects of aircraft systems. To pursue this new direction, I obtained additional certifications in airworthiness and aviation safety.

These credentials equipped me with the knowledge and skills needed to assess the airworthiness of aircraft and ensure compliance with regulatory standards. I joined the Civil Aviation Authority (CAA) as an Airworthiness Inspector, a role that combines my engineering expertise with a focus on safety and quality assurance.

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An Average Day in the Life of an Airworthiness Inspector

An average day as an Airworthiness Inspector is diverse and fulfilling. My current responsibilities include, but are not limited to:

  • Risk-based oversight (RBO) is based on assessing the risk profiles of various aviation organizations to implement appropriate oversight measures.
  • Aircraft Airworthiness Review (Inspections/records review).
  • Aircraft Modifications and Repairs approval processing.
  • Aircraft Ramp inspections (Safety assessment).
  • Audits of approved Maintenance organizations (similar to EASA Part-145), approved Training organizations (similar to EASA Part-147), and Continuing Airworthiness Management Organization (CAMO) similar to EASA Part-CAMO.
  • Investigating technical issues and incidents to enhance safety and prevent future occurrences.
  • Safety Management System implementation and assessment.

Challenges and Achievements

The journey to becoming an airworthiness inspector has not been without its challenges. The field of aerospace is constantly evolving, with new technologies and regulations emerging regularly. Staying abreast of these changes requires continuous learning and professional development. I have attended numerous workshops, seminars, and training programs (e.g. organized by ICAO, EASA, FAA, Boeing, Airbus, etc.) to keep my knowledge up to date and ensure that I am well-equipped to handle the demands of my role.

One of my achievements as an Airworthiness Inspector was my involvement in the initial development and implementation of Part-145 and Part-M (CAMO) regulations in the Aviation Industry. This project required extensive collaboration with various stakeholders.

Looking ahead

As I reflect on my journey, I am grateful for the experiences and opportunities that have shaped my career. The path from aspiring engineer to airworthiness inspector has been fulfilling and enriching, allowing me to combine my passion for aviation with a commitment to safety and excellence. Looking ahead, I am excited about the future of aerospace and the advancements that lie on the horizon. The industry is poised for significant innovation, with developments in sustainable aviation, Artificial Intelligence, and advanced materials. As an airworthiness inspector, I am committed to staying at the forefront of these changes and continuing to contribute to the safety and reliability of aviation.

In addition to my professional endeavours, I am passionate about inspiring the next generation of aerospace engineers and inspectors. I regularly participate in outreach programs and mentoring initiatives, sharing my experiences and encouraging young students to pursue careers in aviation. By fostering a love for science and engineering, I hope to inspire others to embark on their own journeys in this exciting field.

Three tips for aspiring Aviation professionals

  • Embrace Continuous Learning: The field of aerospace engineering and Airworthiness is ever-evolving. Stay updated with the latest advancements and regulatory standards. For example: The integration of Artificial Intelligence (AI) in airworthiness processes is transforming the industry. AI can improve safety analysis, and streamline airworthiness certification processes. Aspiring professionals should familiarize themselves with AI applications in aviation and seek opportunities to work on AI-driven projects.
  • Focus on Sustainable Aviation: With increasing emphasis on environmental sustainability, airworthiness professionals must stay abreast of developments in sustainable aviation technologies. Understanding the certification requirements for new technologies, such as electric propulsion systems, Hydrogen-powered aircraft, and sustainable aviation fuels, is crucial for future airworthiness roles.
  • Gain Hands-On Experience: Practical experience is invaluable. Seek internships, projects, and job opportunities that offer hands-on experience on aircraft systems, components, aircraft modifications, repairs, development of maintenance programs, and their optimization through fleet reliability programs. Real-world experience will significantly enhance your skills and understanding.

My journey to becoming an Aerospace Engineer and subsequently pursuing a career as an Airworthiness Inspector has been a thrilling and fulfilling adventure. I hope my story inspires others to pursue their passions and achieve their dreams in the aerospace industry.

 

Author
Muhammad Inayat,
Sr. Assistant Director (Airworthiness Inspector),
Pakistan Civil Aviation Authority

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